{"id":4935,"date":"2026-10-20T11:11:42","date_gmt":"2026-10-20T08:11:42","guid":{"rendered":"https:\/\/www.filtresistemleri.com\/applications\/foundry-dust-collection-systems\/"},"modified":"2026-11-10T09:58:37","modified_gmt":"2026-11-10T06:58:37","slug":"foundry-dust-collection-systems","status":"publish","type":"page","link":"https:\/\/www.filtresistemleri.com\/en\/applications\/foundry-dust-collection-systems\/","title":{"rendered":"Foundry Dust Collection Systems"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\">Foundry dust collection systems are units engineered specifically for each plant to capture and filter, at the source, the dust and fumes released on every line from melting to fettling. Because a foundry environment combines high temperatures, sparks, oily fumes and sand dust containing crystalline silica, it cannot be handled with a standard filter package. The temperature, dust characteristics and airflow of each source are calculated separately.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">In foundry dust collection applications, the goal is not only to reduce stack emissions. Cleaning the air breathed by the operator at the furnace, stopping sparks before they reach the filter and discharging dust without causing blockages in the system are all part of the same project. FLTS combines these three aspects in a single engineering study.<\/p>\n\n\n\n<style>\n.flts-gal{position:relative;margin:8px 0 32px}\n.flts-gal__track{display:flex;gap:14px;overflow-x:auto;scroll-snap-type:x mandatory;scroll-behavior:smooth;-webkit-overflow-scrolling:touch;scrollbar-width:none;padding:2px}\n.flts-gal__track::-webkit-scrollbar{display:none}\n.flts-gal__card{flex:0 0 calc((100% - 28px)\/3);display:flex;flex-direction:column;scroll-snap-align:start;padding:0;margin:0;background:#fff;border-radius:12px;overflow:hidden;cursor:zoom-in;text-align:left;box-shadow:0 8px 24px -16px rgba(15,42,74,.5);border:1px solid #e3e8ef}\n.flts-gal__card img{width:100%!important;max-width:100%;height:auto;aspect-ratio:4\/3;object-fit:cover;display:block;margin:0;transition:transform .3s}\n.flts-gal__card:hover img{transform:scale(1.04)}\n.flts-gal__card span{display:block;padding:10px 12px;font-size:13px;line-height:1.45;color:#0f2a4a;font-weight:600}\n.flts-gal__btn{position:absolute;top:35%;width:36px;height:36px;border-radius:50%;border:1px solid #e3e8ef;background:rgba(255,255,255,.95);color:#0f2a4a;font-size:20px;line-height:34px;text-align:center;cursor:pointer;z-index:2;padding:0;box-shadow:0 4px 12px rgba(0,0,0,.12)}\n.flts-gal__btn--prev{left:-10px}.flts-gal__btn--next{right:-10px}\n.flts-lb{position:fixed;inset:0;z-index:99999;background:rgba(5,15,30,.92);display:none;align-items:center;justify-content:center;padding:20px}\n.flts-lb.on{display:flex}\n.flts-lb img{max-width:92vw;max-height:80vh;width:auto!important;height:auto!important;border-radius:8px;display:block;margin:0 auto}\n.flts-lb__cap{color:#fff;text-align:center;margin-top:12px;font-size:14px}\n.flts-lb__x{position:absolute;top:14px;right:18px;width:40px;height:40px;border:0;border-radius:50%;background:rgba(255,255,255,.15);color:#fff;font-size:26px;line-height:40px;cursor:pointer;padding:0}\n.flts-lb__nav{position:absolute;top:50%;transform:translateY(-50%);width:44px;height:44px;border:0;border-radius:50%;background:rgba(255,255,255,.15);color:#fff;font-size:26px;line-height:44px;cursor:pointer;padding:0}\n.flts-lb__nav:hover,.flts-lb__x:hover{background:rgba(255,255,255,.3)}\n.flts-lb__prev{left:14px}.flts-lb__next{right:14px}\nbody.admin-bar .flts-lb__x{top:48px}\n@media(max-width:959px){.flts-gal__card{flex-basis:calc((100% - 14px)\/2)}}\n@media(max-width:600px){.flts-gal__card{flex-basis:78%}.flts-gal__btn{display:none}}\n<\/style><div class=\"flts-gal\" aria-label=\"Foundry dust collection application images\"><div class=\"flts-gal__track\"><div class=\"flts-gal__card\" role=\"button\" tabindex=\"0\" data-i=\"0\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2026\/10\/dokumhane-pota-dokum-duman-800x600.jpg\" data-full=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2026\/10\/dokumhane-pota-dokum-duman.jpg\" alt=\"Fumes released during ladle pouring of molten metal in a foundry\" width=\"800\" height=\"600\" loading=\"lazy\"><span>Fumes released during ladle pouring are captured at the source<\/span><\/div><div class=\"flts-gal__card\" role=\"button\" tabindex=\"0\" data-i=\"1\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2026\/10\/dokumhane-induksiyon-ocagi-duman-emis-davlumbazi-800x600.jpg\" data-full=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2026\/10\/dokumhane-induksiyon-ocagi-duman-emis-davlumbazi.jpg\" alt=\"Fume extraction hoods and duct line above induction furnaces in a foundry\" width=\"800\" height=\"600\" loading=\"lazy\"><span>Fume extraction hoods above induction furnaces<\/span><\/div><div class=\"flts-gal__card\" role=\"button\" tabindex=\"0\" data-i=\"2\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2026\/10\/dokumhane-temizleme-hatti-toz-emis-800x600-opt.webp\" data-full=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2026\/10\/dokumhane-temizleme-hatti-toz-emis-opt.webp\" alt=\"Dust extraction system on a casting fettling and grinding line\" width=\"800\" height=\"600\" loading=\"lazy\"><span>Dust extraction system on the fettling and grinding line<\/span><\/div><div class=\"flts-gal__card\" role=\"button\" tabindex=\"0\" data-i=\"3\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2026\/10\/dokumhane-dokum-parca-uretim-holu-800x600-opt.webp\" data-full=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2026\/10\/dokumhane-dokum-parca-uretim-holu-opt.webp\" alt=\"Castings and dust extraction ducts in a foundry production hall\" width=\"800\" height=\"600\" loading=\"lazy\"><span>Casting production hall and extraction ducts<\/span><\/div><\/div><button type=\"button\" class=\"flts-gal__btn flts-gal__btn--prev\" aria-label=\"Previous\">\u2039<\/button><button type=\"button\" class=\"flts-gal__btn flts-gal__btn--next\" aria-label=\"Next\">\u203a<\/button><\/div><script>(function(){var g=document.currentScript.previousElementSibling;var t=g.querySelector('.flts-gal__track'),cards=[].slice.call(g.querySelectorAll('.flts-gal__card'));var lb=document.createElement('div');lb.className='flts-lb';lb.innerHTML='<button type=\"button\" class=\"flts-lb__x\" aria-label=\"Close\">&times;<\/button><button type=\"button\" class=\"flts-lb__nav flts-lb__prev\" aria-label=\"Previous\">&#8249;<\/button><div><img data-no-lazy=\"1\" alt=\"\"><div class=\"flts-lb__cap\"><\/div><\/div><button type=\"button\" class=\"flts-lb__nav flts-lb__next\" aria-label=\"Next\">&#8250;<\/button>';document.body.appendChild(lb);var im=lb.querySelector('img'),cap=lb.querySelector('.flts-lb__cap'),cur=0;function show(i){cur=(i+cards.length)%cards.length;var c=cards[cur].querySelector('img');im.src=c.getAttribute('data-full');im.alt=c.alt;cap.textContent=cards[cur].querySelector('span').textContent;lb.classList.add('on');document.body.style.overflow='hidden';}function hide(){lb.classList.remove('on');document.body.style.overflow='';}cards.forEach(function(c,i){c.addEventListener('click',function(){show(i);});c.addEventListener('keydown',function(e){if(e.key==='Enter'||e.key===' '){e.preventDefault();show(i);}});});lb.querySelector('.flts-lb__x').addEventListener('click',hide);lb.addEventListener('click',function(e){if(e.target===lb)hide();});lb.querySelector('.flts-lb__prev').addEventListener('click',function(){show(cur-1);});lb.querySelector('.flts-lb__next').addEventListener('click',function(){show(cur+1);});document.addEventListener('keydown',function(e){if(!lb.classList.contains('on'))return;if(e.key==='Escape')hide();if(e.key==='ArrowLeft')show(cur-1);if(e.key==='ArrowRight')show(cur+1);});var step=function(){return cards[0].offsetWidth+14;};g.querySelector('.flts-gal__btn--prev').addEventListener('click',function(){t.scrollBy({left:-step(),behavior:'smooth'});});g.querySelector('.flts-gal__btn--next').addEventListener('click',function(){t.scrollBy({left:step(),behavior:'smooth'});});})();<\/script>\n\n\n\n<h2 class=\"wp-block-heading\">Dust and Fume Control in Foundries<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">The pollutants generated in foundries are not uniform. While submicron metal oxide fumes form in the melting area, coarser and abrasive silica dust is released on sand preparation and shake-out lines, and sparks are carried along with metal chips in the grinding area. For this reason, foundry fume extraction systems and dust extraction lines are designed separately in most projects, because metal fumes reach the filter at high temperature and must first pass through a gas cooling stage.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Control is structured in three stages. Source capture traps pollutants at the point of release using hoods and movable arms; local extraction works with overhead hoods or enclosures on large sources such as furnaces and shake-out; and general ventilation dilutes fugitive pollutants and refreshes the ambient air. Hood capture velocity is set according to the weight of the dust, because insufficient velocity lets pollutants escape into the workspace, while excessive velocity causes unnecessary energy consumption.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Processes Where Foundry Dust Collection Systems Are Used<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">When a foundry filter system is engineered, the plant is treated not as a single line but as the sum of distinct sources. Each process enters the calculation with its own temperature, dust load and operating regime.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Melting, Sand Preparation and Post-Casting Operations<\/h3>\n\n\n\n<figure class=\"wp-block-table\"><table><thead><tr><th>Process<\/th><th>Pollutant released<\/th><th>Preferred solution<\/th><\/tr><\/thead><tbody><tr><td>Melting furnaces<\/td><td>High-temperature metal oxide fumes<\/td><td>Hood and gas cooling stage<\/td><\/tr><tr><td>Ladle transfer and pouring<\/td><td>Dense fumes and hot particles<\/td><td>Movable hood or local extraction<\/td><\/tr><tr><td>Sand preparation and silos<\/td><td>Fine dust containing crystalline silica<\/td><td>Enclosed extraction at transfer points<\/td><\/tr><tr><td>Core making<\/td><td>Resin and amine vapors<\/td><td>Separate extraction line and appropriate disposal<\/td><\/tr><tr><td>Shake-out and knockout grids<\/td><td>Hot, high-concentration sand dust<\/td><td>Enclosed extraction and pre-separator stage<\/td><\/tr><tr><td>Sandblasting booths<\/td><td>Mixed abrasive and mill scale dust<\/td><td>Cartridge filter with high surface area<\/td><\/tr><tr><td>Grinding and fettling<\/td><td>Metal chips and sparks<\/td><td>Spark arrestor and cyclone pre-separation stage<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">Some of these sources operate continuously, while others run intermittently within a shift. If the airflow calculation ignores simultaneity, the fan is oversized and operating costs rise permanently. Conversely, when the airflow is underestimated, the hoods cannot capture the pollutants and emission measurements exceed the limit value.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">A correct design requires evaluating which source comes online in which shift together with the production plan. If a continuously running furnace line and a sandblasting booth that operates only a few hours a day are to be connected to the same filter, the damper and automation design is also based on this plan.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Foundry Dust Collection System Manufacturing and Engineering<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Engineering begins with site measurements: the temperature and dust characteristics of each source are determined, the duct route is drawn up and the filter area is calculated from the total airflow. Equipment is selected based on this calculation; on lines with heavy fine and sticky fumes the <a href=\"https:\/\/www.filtresistemleri.com\/en\/jet-pulse-bag-filter\/\">jet pulse bag filter<\/a> stands out, while in compact applications dominated by dry, fine dust the foundry jet cartridge filter is preferred.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">A foundry filter system does not consist of a single unit. A gas cooling unit is added upstream of the filter on furnace lines, and a pre-separator cyclone on grinding and shake-out lines that carry a spark risk. The filter bag material is determined by the operating temperature; high-temperature lines carrying furnace fumes require meta aramid or glass fiber bags.<\/p>\n\n\n\n<style>\n.flts-surec{margin:26px 0 40px}\n.flts-surec__baslik{margin:0 0 22px!important;font-size:13px;font-weight:700;letter-spacing:.08em;text-transform:uppercase;color:#5b6573}\n.flts-surec__liste{list-style:none!important;margin:0!important;padding:0!important;display:grid;grid-template-columns:repeat(6,1fr);position:relative}\n.flts-surec__liste::before{content:\"\";position:absolute;top:19px;left:calc(100%\/12);right:calc(100%\/12);height:2px;background:#dbe3ec}\n.flts-surec__liste li{list-style:none!important;position:relative;padding:0 8px;text-align:center;margin:0!important}\n.flts-surec__no{position:relative;z-index:1;display:inline-flex;align-items:center;justify-content:center;width:38px;height:38px;border-radius:50%;background:#0089f7;color:#fff;font-weight:700;font-size:15px}\n.flts-surec__liste li b{display:block;margin-top:14px;font-size:15px;line-height:1.3;color:#0f2a4a}\n.flts-surec__liste li span.t{display:block;margin-top:4px;font-size:13px;line-height:1.5;color:#4a5563}\n@media(max-width:959px){.flts-surec__liste{grid-template-columns:1fr}.flts-surec__liste::before{top:0;bottom:0;left:18px;right:auto;width:2px;height:auto}.flts-surec__liste li{display:grid;grid-template-columns:38px 1fr;column-gap:14px;text-align:left;padding:0 0 22px}.flts-surec__liste li:last-child{padding-bottom:0}.flts-surec__liste li:last-child::after{content:\"\";position:absolute;left:0;top:38px;bottom:0;width:38px;background:#fff}.flts-surec__no{grid-row:1\/span 2;align-self:start}.flts-surec__liste li b{margin-top:8px;grid-column:2}.flts-surec__liste li span.t{grid-column:2}}\n<\/style><div class=\"flts-surec\"><ol class=\"flts-surec__liste\"><li><span class=\"flts-surec__no\">1<\/span><b>Site survey<\/b><span class=\"t\">Site visit, identification of sources and lines<\/span><\/li><li><span class=\"flts-surec__no\">2<\/span><b>Airflow measurement<\/b><span class=\"t\">Extraction points and total airflow<\/span><\/li><li><span class=\"flts-surec__no\">3<\/span><b>Engineering<\/b><span class=\"t\">Filter area, duct route, equipment selection<\/span><\/li><li><span class=\"flts-surec__no\">4<\/span><b>Manufacturing<\/b><span class=\"t\">Production of filter housing, hoods, ducts and fans<\/span><\/li><li><span class=\"flts-surec__no\">5<\/span><b>Installation<\/b><span class=\"t\">On-site installation and duct connections<\/span><\/li><li><span class=\"flts-surec__no\">6<\/span><b>Commissioning<\/b><span class=\"t\">Measurement, adjustment and recording of reference values<\/span><\/li><\/ol><\/div>\n\n\n\n<h2 class=\"wp-block-heading\">Foundry Dust Collection System Prices<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">No single list price can be given for foundry dust collection systems, because foundry filter systems are sized according to the plant&#8217;s own data. Even if two foundries pour the same tonnage, the cost will differ if the duct length and number of sources differ. When pricing foundry dust collection systems, total airflow, calculated filter area and the selected filter fabric come first.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Abrasive dust and high temperatures increase the sheet thickness of the housing; as pressure drop rises, fan motor power and energy consumption grow; and the number of sources and the route length determine the duct and hood lengths. The need for gas cooling on furnace lines, the <a href=\"https:\/\/www.filtresistemleri.com\/en\/filter-spare-parts\/explosion-prevention-systems\/\">explosion protection equipment<\/a> that is mandatory in plants handling combustible dust, and the scope of installation and commissioning are also reflected in the total cost. The correct price becomes clear once site measurements are taken and the airflow calculation is completed.<\/p>\n\n\n\n<style>\n.flts-marka{margin:8px 0 36px;border:1px solid #e3e8ef;border-radius:18px;background:#fff;overflow:hidden;box-shadow:0 14px 40px -28px rgba(15,42,74,.45)}\n.flts-marka__ust{display:flex;align-items:center;gap:16px;padding:20px 24px;background:linear-gradient(135deg,#0f2a4a,#0e3f7a)}\n.flts-marka__ust img{width:56px!important;height:56px!important;flex:0 0 56px;border-radius:50%;background:#fff;padding:6px;object-fit:contain;margin:0}\n.flts-marka__ad{margin:0!important;font-size:18px;font-weight:700;line-height:1.3;color:#fff!important}\n.flts-marka__alt{margin:2px 0 0!important;font-size:14px;line-height:1.5;color:#c9d6e6!important}\n.flts-marka__btn{margin-left:auto;padding:10px 18px;border-radius:8px;background:#0089f7;color:#fff!important;font-weight:700;font-size:14px;text-decoration:none!important;white-space:nowrap}\n.flts-marka__btn:hover{background:#0070cc}\n.flts-marka__grid{display:grid;grid-template-columns:repeat(2,1fr);gap:12px;padding:20px 24px 6px}\n.flts-marka__oz{display:flex;gap:12px;align-items:flex-start;padding:14px 16px;border-radius:12px;background:#f7f9fc}\n.flts-marka__ikon{flex:0 0 28px;width:28px;height:28px;border-radius:50%;background:#e6f2fe;color:#0089f7;display:flex;align-items:center;justify-content:center}\n.flts-marka__oz b{display:block;font-size:15px;line-height:1.4;color:#0f2a4a}\n.flts-marka__oz span.t{display:block;font-size:14px;line-height:1.55;color:#4a5563}\n.flts-marka__ref{padding:14px 24px 20px}\n.flts-marka__etiket{display:block;margin-bottom:8px;font-size:12px;font-weight:700;letter-spacing:.08em;text-transform:uppercase;color:#5b6573}\n.flts-marka__cipler{display:flex;flex-wrap:wrap;gap:8px;margin-bottom:12px}\n.flts-marka__cipler span{padding:6px 12px;border:1px solid #e3e8ef;border-radius:16px;font-size:13px;font-weight:600;color:#0f2a4a}\n.flts-marka__linkler a{margin-right:18px;font-size:14px;font-weight:600;color:#0089f7!important;text-decoration:none!important}\n@media(max-width:767px){.flts-marka__grid{grid-template-columns:1fr}.flts-marka__ust{flex-wrap:wrap;padding:18px}.flts-marka__btn{margin-left:0}.flts-marka__grid{padding:16px 18px 4px}.flts-marka__ref{padding:12px 18px 18px}}\n<\/style>\n<div class=\"flts-marka\">\n<div class=\"flts-marka__ust\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/icon.png\" alt=\"FLTS Filtre Sistemleri logo\" width=\"56\" height=\"56\" loading=\"lazy\"><div><p class=\"flts-marka__ad\">FLTS Filtre Sistemleri<\/p><p class=\"flts-marka__alt\">Design, manufacturing and installation of foundry dust collection systems<\/p><\/div><a class=\"flts-marka__btn\" href=\"https:\/\/www.filtresistemleri.com\/en\/teklif-al\/\">Request a Quote<\/a><\/div>\n<div class=\"flts-marka__grid\"><div class=\"flts-marka__oz\"><span class=\"flts-marka__ikon\"><svg viewBox=\"0 0 24 24\" width=\"16\" height=\"16\" aria-hidden=\"true\"><path d=\"M9 16.2 4.8 12l-1.4 1.4L9 19 21 7l-1.4-1.4z\" fill=\"currentColor\"\/><\/svg><\/span><div><b>One team<\/b><span class=\"t\">Design, manufacturing, installation, commissioning and automation by the same team<\/span><\/div><\/div><div class=\"flts-marka__oz\"><span class=\"flts-marka__ikon\"><svg viewBox=\"0 0 24 24\" width=\"16\" height=\"16\" aria-hidden=\"true\"><path d=\"M9 16.2 4.8 12l-1.4 1.4L9 19 21 7l-1.4-1.4z\" fill=\"currentColor\"\/><\/svg><\/span><div><b>Certified production<\/b><span class=\"t\">ISO 9001:2015, ISO 14001 and ISO 45001 management system certificates<\/span><\/div><\/div><div class=\"flts-marka__oz\"><span class=\"flts-marka__ikon\"><svg viewBox=\"0 0 24 24\" width=\"16\" height=\"16\" aria-hidden=\"true\"><path d=\"M9 16.2 4.8 12l-1.4 1.4L9 19 21 7l-1.4-1.4z\" fill=\"currentColor\"\/><\/svg><\/span><div><b>Our own workshop<\/b><span class=\"t\">Production of filter housings, cages, ducts and fans in \u0130kitelli OSB<\/span><\/div><\/div><div class=\"flts-marka__oz\"><span class=\"flts-marka__ikon\"><svg viewBox=\"0 0 24 24\" width=\"16\" height=\"16\" aria-hidden=\"true\"><path d=\"M9 16.2 4.8 12l-1.4 1.4L9 19 21 7l-1.4-1.4z\" fill=\"currentColor\"\/><\/svg><\/span><div><b>Continuity in spare parts<\/b><span class=\"t\">Supply of high-temperature bags, cartridges and pulse valves<\/span><\/div><\/div><\/div>\n<div class=\"flts-marka__urunler\"><a href=\"https:\/\/www.filtresistemleri.com\/jet-pulse-torbali-filtre\/\"><img width=\"800\" height=\"800\" src=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/12e65a35-9382--800x800-opt.webp\" class=\"attachment-woocommerce_thumbnail size-woocommerce_thumbnail\" alt=\"Industrial dust collection system\" loading=\"lazy\" srcset=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/12e65a35-9382--800x800-opt.webp 800w, https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/12e65a35-9382--300x300.webp 300w, https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/12e65a35-9382--150x150.webp 150w\" sizes=\"auto, (max-width:767px) 480px, (max-width:800px) 100vw, 800px\" \/><span>Jet Pulse Bag Filter<\/span><\/a><a href=\"https:\/\/www.filtresistemleri.com\/jet-pulse-kartus-filtre\/\"><img width=\"800\" height=\"800\" src=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/jet-pulse-kartus-filtre-02-800x800-opt.webp\" class=\"attachment-woocommerce_thumbnail size-woocommerce_thumbnail\" alt=\"kartu\u015f filtre\" loading=\"lazy\" srcset=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/jet-pulse-kartus-filtre-02-800x800-opt.webp 800w, https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/jet-pulse-kartus-filtre-02-150x150-opt.webp 150w, https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/jet-pulse-kartus-filtre-02-300x300-opt.webp 300w\" sizes=\"auto, (max-width:767px) 480px, (max-width:800px) 100vw, 800px\" \/><span>Jet Pulse Cartridge Filter<\/span><\/a><a href=\"https:\/\/www.filtresistemleri.com\/siklonlar-siklon-filtre\/\"><img width=\"800\" height=\"800\" src=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/siklonlar-800x800-opt.webp\" class=\"attachment-woocommerce_thumbnail size-woocommerce_thumbnail\" alt=\"Cyclone separator\" loading=\"lazy\" srcset=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/siklonlar-800x800-opt.webp 800w, https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/siklonlar-150x150.webp 150w, https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/siklonlar-300x300.webp 300w\" sizes=\"auto, (max-width:767px) 480px, (max-width:800px) 100vw, 800px\" \/><span>Cyclones \/ Pre-Separator Cyclone Filter<\/span><\/a><a href=\"https:\/\/www.filtresistemleri.com\/endustriyel-fanlar\/\"><img width=\"800\" height=\"800\" src=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/endustriyel-fan-1-800x800-opt.webp\" class=\"attachment-woocommerce_thumbnail size-woocommerce_thumbnail\" alt=\"radyal vantilat\u00f6r - ex proof fan - radyal fan - salangoz fan - end\u00fcstriyel fan - aksiyel fan - direk akuple fan - kay\u0131\u015f kasnakl\u0131 fan - kay\u0131\u015f kasnakl\u0131 vantilat\u00f6r \" loading=\"lazy\" srcset=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/endustriyel-fan-1-800x800-opt.webp 800w, https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/endustriyel-fan-1-150x150.webp 150w, https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/endustriyel-fan-1-300x300.webp 300w\" sizes=\"auto, (max-width:767px) 480px, (max-width:800px) 100vw, 800px\" \/><span>Industrial Fans<\/span><\/a><\/div><ul class=\"flts-marka__logolar\" aria-label=\"Referans firmalar\"><li><img width=\"449\" height=\"336\" src=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/22c1820d-5857-.webp\" class=\"attachment-medium size-medium\" alt=\"KWS logosu\" loading=\"lazy\" srcset=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/22c1820d-5857-.webp 449w, https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/22c1820d-5857--300x224.webp 300w, https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/22c1820d-5857--100x75.webp 100w\" sizes=\"auto, (max-width:767px) 449px, 449px\" \/><\/li><li><img width=\"449\" height=\"336\" src=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/d9490605-95a7-.webp\" class=\"attachment-medium size-medium\" alt=\"referanslar\" loading=\"lazy\" srcset=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/d9490605-95a7-.webp 449w, https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/d9490605-95a7--300x224.webp 300w, https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/d9490605-95a7--100x75.webp 100w\" sizes=\"auto, (max-width:767px) 449px, 449px\" \/><\/li><li><img width=\"449\" height=\"336\" src=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/e83bf005-829f-.webp\" class=\"attachment-medium size-medium\" alt=\"referanslar\" loading=\"lazy\" srcset=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/e83bf005-829f-.webp 449w, https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/e83bf005-829f--300x224.webp 300w, https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/e83bf005-829f--100x75.webp 100w\" sizes=\"auto, (max-width:767px) 449px, 449px\" \/><\/li><li><img width=\"449\" height=\"336\" src=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/a32f88b3-8f66-.webp\" class=\"attachment-medium size-medium\" alt=\"Pir \u0130nci logosu\" loading=\"lazy\" srcset=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/a32f88b3-8f66-.webp 449w, https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/a32f88b3-8f66--300x224.webp 300w, https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/a32f88b3-8f66--100x75.webp 100w\" sizes=\"auto, (max-width:767px) 449px, 449px\" \/><\/li><li><img width=\"449\" height=\"336\" src=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/8864065d-df0c-.webp\" class=\"attachment-medium size-medium\" alt=\"Eczac\u0131ba\u015f\u0131 Vitra logosu\" loading=\"lazy\" srcset=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/8864065d-df0c-.webp 449w, https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/8864065d-df0c--300x224.webp 300w, https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/8864065d-df0c--100x75.webp 100w\" sizes=\"auto, (max-width:767px) 449px, 449px\" \/><\/li><li><img width=\"449\" height=\"336\" src=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/f4384820-48ed-.webp\" class=\"attachment-medium size-medium\" alt=\"referanslar\" loading=\"lazy\" srcset=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/f4384820-48ed-.webp 449w, https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/f4384820-48ed--300x224.webp 300w, https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/f4384820-48ed--100x75.webp 100w\" sizes=\"auto, (max-width:767px) 449px, 449px\" \/><\/li><li><img width=\"449\" height=\"336\" src=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/52116835-4e1d-.webp\" class=\"attachment-medium size-medium\" alt=\"Schneider Electric logosu\" loading=\"lazy\" srcset=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/52116835-4e1d-.webp 449w, https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/52116835-4e1d--300x224.webp 300w, https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/52116835-4e1d--100x75.webp 100w\" sizes=\"auto, (max-width:767px) 449px, 449px\" \/><\/li><li><img width=\"449\" height=\"336\" src=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/35bbc01d-2c1d-.webp\" class=\"attachment-medium size-medium\" alt=\"Vibracoustic logosu\" loading=\"lazy\" srcset=\"https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/35bbc01d-2c1d-.webp 449w, https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/35bbc01d-2c1d--300x224.webp 300w, https:\/\/www.filtresistemleri.com\/wp-content\/uploads\/2024\/05\/35bbc01d-2c1d--100x75.webp 100w\" sizes=\"auto, (max-width:767px) 449px, 449px\" \/><\/li><\/ul>\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\">What Should Be Considered When Selecting a Foundry Dust Collection System?<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">An incorrectly sized foundry filter system both fails to meet emission limits and places a permanent energy burden on the plant. Eight factors are decisive at the selection stage.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Temperature profile<\/strong>: the actual operating temperature of each line directly determines the bag material<\/li>\n\n\n<li><strong>Dust characteristics<\/strong>: abrasive, oily or combustible dust requires different filter and housing solutions<\/li>\n\n\n<li><strong>Simultaneity<\/strong>: how sources that do not run at the same time affect the total airflow must be calculated<\/li>\n\n\n<li><strong>Air-to-cloth ratio<\/strong>: correctly sizing the filter area for the airflow determines pressure drop and bag life<\/li>\n\n\n<li><strong>Spark control<\/strong>: without a spark arrestor on grinding and shake-out lines, the filter is put at risk<\/li>\n\n\n<li><strong>Dust discharge<\/strong>: rotary valve and screw conveyor capacity must match the amount of dust collected<\/li>\n\n\n<li><strong>Regulatory compliance<\/strong>: emission values are assessed under the Regulation on the Control of Industrial Air Pollution<\/li>\n\n\n<li><strong>Occupational health limits<\/strong>: a separate limit value is defined for crystalline silica under the Regulation on Dust Control<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">All of these factors are interconnected in the design of foundry ventilation systems. In aluminum and magnesium casting, the dust is classed as combustible, so antistatic bags and explosion protection equipment are included in the project from the outset. The choice between a bag filter unit and a foundry jet cartridge filter is also made on the basis of the same data; a miscalculation in a single item reduces the efficiency of the entire system.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Project-Specific Solutions with FLTS Foundry Dust Collection Systems<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">In foundry filter systems, FLTS handles engineering, manufacturing, installation and commissioning from a single source. Foundry fume extraction systems and dust lines are addressed within the same project, because together they determine the total airflow of the plant. Foundry jet pulse filter units, hoods, duct lines, industrial fans and dust discharge equipment come from our own production, so the project proceeds under a single responsibility.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Work starts with a site visit. Existing lines are inspected, airflow is measured, and foundry ventilation systems and the filter line are sized together; the plant-specific solution is then detailed at the <a href=\"https:\/\/www.filtresistemleri.com\/en\/teklif-al\/\">quotation stage<\/a>. Whether it is the retrofit of an existing foundry jet pulse filter unit or a line built from scratch, we draw on our field experience in the iron and steel, automotive and metalworking sectors.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Frequently Asked Questions About Foundry Dust Collection Systems<\/h2>\n\n\n\n<style>\n.rank-math-block .rank-math-list{display:grid;gap:10px;margin:0 0 40px}\n.rank-math-block .rank-math-list-item{margin:0;padding:0;border:1px solid #e3e8ef;border-radius:12px;background:#fff;overflow:hidden;transition:box-shadow .25s,border-color .25s}\n.rank-math-block .rank-math-list-item.flts-acik{border-color:#bfd8f2;box-shadow:0 10px 26px -20px rgba(15,42,74,.5)}\n.rank-math-block h3.rank-math-question{position:relative;margin:0;padding:16px 56px 16px 20px;font-size:17px;line-height:1.4;color:#0f2a4a;cursor:pointer;user-select:none}\n.rank-math-block h3.rank-math-question::after{content:\"\";position:absolute;right:20px;top:50%;width:26px;height:26px;margin-top:-13px;border-radius:50%;background:#e6f2fe url(\"data:image\/svg+xml,%3Csvg xmlns='http:\/\/www.w3.org\/2000\/svg' viewBox='0 0 24 24'%3E%3Cpath d='M12 5v14M5 12h14' stroke='%230089f7' stroke-width='2.4' stroke-linecap='round' fill='none'\/%3E%3C\/svg%3E\") center\/14px no-repeat;transition:transform .25s,background-color .25s}\n.rank-math-block .flts-acik h3.rank-math-question::after{transform:rotate(45deg);background-color:#0089f7;background-image:url(\"data:image\/svg+xml,%3Csvg xmlns='http:\/\/www.w3.org\/2000\/svg' viewBox='0 0 24 24'%3E%3Cpath d='M12 5v14M5 12h14' stroke='%23fff' stroke-width='2.4' stroke-linecap='round' fill='none'\/%3E%3C\/svg%3E\")}\n.rank-math-block .rank-math-answer{display:grid;grid-template-rows:0fr;transition:grid-template-rows .3s ease}\n.rank-math-block .rank-math-answer > p{overflow:hidden;margin:0;padding:0 20px;font-size:15px;line-height:1.7;color:#4a5563;transition:padding .3s}\n.rank-math-block .flts-acik .rank-math-answer{grid-template-rows:1fr}\n.rank-math-block .flts-acik .rank-math-answer > p{padding:0 20px 18px}\n@media(max-width:600px){.rank-math-block h3.rank-math-question{font-size:16px;padding:14px 50px 14px 16px}.rank-math-block .rank-math-answer > p{padding:0 16px}.rank-math-block .flts-acik .rank-math-answer > p{padding:0 16px 16px}}\n<\/style>\n<script>document.addEventListener('DOMContentLoaded',function(){var items=document.querySelectorAll('.rank-math-block .rank-math-list-item');if(!items.length)return;items.forEach(function(it,i){var q=it.querySelector('.rank-math-question');if(!q)return;q.setAttribute('tabindex','0');q.setAttribute('role','button');q.setAttribute('aria-expanded',i===0?'true':'false');if(i===0)it.classList.add('flts-acik');function t(){var open=it.classList.toggle('flts-acik');q.setAttribute('aria-expanded',open?'true':'false');}q.addEventListener('click',t);q.addEventListener('keydown',function(e){if(e.key==='Enter'||e.key===' '){e.preventDefault();t();}});});});<\/script>\n\n\n<div id=\"rank-math-faq\" class=\"rank-math-block\">\n<div class=\"rank-math-list \">\n<div id=\"faq-question-1\" class=\"rank-math-list-item\">\n<h3 class=\"rank-math-question \">Why are foundry dust collection systems important?<\/h3>\n<div class=\"rank-math-answer \">\n\n<p>They remove the harmful dust and fumes generated during production from the work environment. They help protect worker health and reduce air pollution.<\/p>\n\n<\/div>\n<\/div>\n<div id=\"faq-question-2\" class=\"rank-math-list-item\">\n<h3 class=\"rank-math-question \">How long do foundry filters last?<\/h3>\n<div class=\"rank-math-answer \">\n\n<p>Filter life depends on dust concentration, operating temperature and maintenance conditions. Regular maintenance and correct use extend filter life.<\/p>\n\n<\/div>\n<\/div>\n<div id=\"faq-question-3\" class=\"rank-math-list-item\">\n<h3 class=\"rank-math-question \">How much energy do foundry dust collection systems consume?<\/h3>\n<div class=\"rank-math-answer \">\n\n<p>Energy consumption varies with fan motor power, airflow and system operating time. Proper engineering can reduce unnecessary energy consumption.<\/p>\n\n<\/div>\n<\/div>\n<div id=\"faq-question-4\" class=\"rank-math-list-item\">\n<h3 class=\"rank-math-question \">Can a dust collection system be installed in an existing foundry?<\/h3>\n<div class=\"rank-math-answer \">\n\n<p>Yes, suitable dust collection systems can be installed on existing production lines. Before installation, the plant layout and extraction requirements are assessed.<\/p>\n\n<\/div>\n<\/div>\n<div id=\"faq-question-5\" class=\"rank-math-list-item\">\n<h3 class=\"rank-math-question \">How often should foundry dust collection systems be cleaned?<\/h3>\n<div class=\"rank-math-answer \">\n\n<p>Cleaning frequency depends on the amount of dust and how intensively the system is used. Filters and dust hoppers should be checked regularly and cleaned when needed.<\/p>\n\n<\/div>\n<\/div>\n<\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>Foundry dust collection systems are units engineered specifically for each plant to capture and filter, at the source, the dust and fumes released on every line<span class=\"excerpt-hellip\"> [\u2026]<\/span><\/p>\n","protected":false},"author":5,"featured_media":4337,"parent":4908,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-4935","page","type-page","status-publish","has-post-thumbnail","hentry"],"_links":{"self":[{"href":"https:\/\/www.filtresistemleri.com\/en\/wp-json\/wp\/v2\/pages\/4935","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.filtresistemleri.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.filtresistemleri.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.filtresistemleri.com\/en\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/www.filtresistemleri.com\/en\/wp-json\/wp\/v2\/comments?post=4935"}],"version-history":[{"count":3,"href":"https:\/\/www.filtresistemleri.com\/en\/wp-json\/wp\/v2\/pages\/4935\/revisions"}],"predecessor-version":[{"id":5006,"href":"https:\/\/www.filtresistemleri.com\/en\/wp-json\/wp\/v2\/pages\/4935\/revisions\/5006"}],"up":[{"embeddable":true,"href":"https:\/\/www.filtresistemleri.com\/en\/wp-json\/wp\/v2\/pages\/4908"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.filtresistemleri.com\/en\/wp-json\/wp\/v2\/media\/4337"}],"wp:attachment":[{"href":"https:\/\/www.filtresistemleri.com\/en\/wp-json\/wp\/v2\/media?parent=4935"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}